Quick mold change system for injection molding machines - saving time and money is the key

It's hard to imagine what our world would be like without plastic. With the rapid advancement of injection molding technology, many different types of materials can be used for injection molding production, including plastic, rubber, and metal. The diversification of injection molding processes has also provided more opportunities and challenges for rapid mold change manufacturers, and saving time and money for injection molding manufacturers has been the focus of pursuit and exploration for ADCS.

Injection molded products can be found in almost every aspect of our lives, including water bottle caps, toys, household items, appliances, televisions, electronic and medical components, automotive and aircraft parts, and so on. Therefore, the output of injection molded products is generally very large. For any mold changing process of injection molding machines, with repeated injection molding, the mold will be subject to certain wear and tear.

According to statistics, in general, it is not a problem for the molds used in injection molding machines to shoot 300000 to 400000 times a year. However, if properly maintained, the molds can have a longer service life, and the market demand for rapid mold replacement of injection molding machines is particularly important in this regard. ADCS's R&D injection molding machine rapid mold change (magnetic template) maximizes the principle and advantages of electric permanent magnets, reducing the interval time for mold change to the minimum. In almost all cases of Qianhao magnetic template, the feedback we received is that the mold changing time of the injection molding machine can be reduced by at least 70%.

The shortening of time has improved the production efficiency of the workshop, and the associated benefit is the reduction of costs, because high efficiency will eliminate a large part of waste. Not only that, but it also reduces other computable costs, such as electricity consumption: the suction force during the working process of the magnetic template is provided by the permanent magnet material and does not require electricity. Labor cost: To operate the electric permanent magnet rapid mold changing system, only one ordinary mold installer is needed (traditional mold changing requires at least three people), and other expenses: high-pressure gas and hydraulic oil pumps are not required during the use of the magnetic template.